Engineering & Tuning service

And a collection of fabulous Norton machines……


The description "The Unapproachable" with respect to Norton motorcycles is, I beleive, attributed to Rem Fowler after he won a trial in the Birmingham area of England, in 1908, where these fine sporting motorcycles were engineered. Mr. Fowler won the twin cylinder class of the first Tourist Trophy race at the Isle of Man in the previous year on a Peugot engined V-twin Norton. I have numerous letters and postcards written to Jas.L.Norton dating back to 1905 from pioneer riders such as Dan Bradbury, D.Royce and Seymour Smith. This latter gentleman, who was the Midland agent for Patersons "Camp" coffee, was obviously a Norton enthusiast and continually wrote to Norton from 1906 about the magnificent feats he enjoyed on his latest "mount" from the Norton Manufacturing Co. In July 1908 he rode his machine from his home in Sutton Coldfield to Aberystwyth in Wales and wrote to Jas.L. from his boarding house at 43 Marine Parade.

"Machine ran beautifully, no trouble of any kind.

'The Unapproachable One' climbed everything in magnificent style".

yours faithully,

Seymour Smith

I wonder if this is the FIRST use of the term, or was he quoting from his fellow enthusiast?

Norton M28 concept

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The Norton M28 concept is a modern interpretation of a Norton motorcycle for the 21st century. The concept takes direct inspiration from the racing success of the International & Manx Nortons of the pre/post-war eras, blended with state of the art materials and technologies.

 

To achieve a lightweight motorcycle with optimal handling characteristics, an emphasis has been placed upon simplification, with exposed structural features taking the place of external bodywork. The concept uses a single cylinder 500cc Norton engine, which is also used as a structural element within a carbon fibre chassis.

 

The concept utilises a front girder suspension system, similar to the original, and introduces a VPP (Virtual Pivot Point) rear suspension system to the motorcycle world, inspired by downhill mountain bike technology. This allows the mass of the rear shock to be mounted centrally on the motorcycle, as well as maintaining a progressive rear axle path and minimal chain growth.

 

The15 litre fuel tank, designed into the chassis, has been relocated under the seat, again centralising mass, allowing the area above the engine to be exposed. This creates a unique aesthetic to the motorcycle where the rider can view all the mechanical elements of the motorcycle whilst riding.

 

The engine is an air-cooled 499cc Norton single, running on bio-ethanol and featuring a desmodromic valve drive, originally patented by Norton in 1924. With modern materials and technologies, this fuel injected engine should be capable of an estimated 70bhp at 8,000rpm, giving performance figures of 636bhp/tonne, with an estimated weight of 110kg.

 

The Norton characteristics continue throughout the detailing, such as the silver, black and red livery and the fuel filler cap mounted at the front of the seat.

 

Arron Rogers

More pictures:

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This picture is of a very young Albert Denly on a 1920 Model 9 TT Norton

Courtesy the Marticelli Archives.

1920 Model 9 Norton ONM-6 os Bert Denly 300dpi.jpg

 

At the Stafford Show in October 2007 I put on a display of a 1926 Norton TT paddock………..

Click on the image to see how ridiculous we all looked; but it created a lot of laughs.

Two Nortons separated by 100 years!

Taken at Mallory Park in September 2007, the idea was to make a comparison track test between the 1907 Rem Fowler machine and the latest 2007 Rotary Norton, developed by Brian Crighton and financed by Roy Richards. Unfortunately it poured down all day and by the time it had dried out, all the marshals and medical teams had buggered off!

 

click on image for a bigger one!

3 pictures of a circa 1951 40M I have just finished for my good friend, Bob. It took me about 6 years! Fairly original specification (bar the carb); magnesium cases and cambox, special cylinder head with tufnel insert in inlet tract.

Schenk engine dynamometer.

 

 

 

Three pictures (click on them for bigger ones) of the construction of the ‘Dyno-room’.

 

Silencers, from the exhaust, the gases and the noise is taken through

two 6 inch diam pipe to two 5 ft long silencers.

Holes cut through 16 inches of concrete block ( a lot of hard work, probably    easier to get out of Colditz!) for the inlet and extractor fan ducts; big and heavy.

 

The dynamometer being moved into the room, also very heavy!

 

Running for first time 9th Nov. 2006

 

The Schenk Dynamometer is an eddy current machine that converts mechanical energy of the test engine, usually an OHC Norton engine on full chat, into heat through electrical energy. The heat is taken away by cooling water in a closed system.

     The engine is coupled to the Dynamometer by 2 to 1 reduction and fixed clutch (soon to be modified to a functional clutch), transmitted by a ‘NEB type toothed belt of 30 mm by 8 pitch. The coupling utilises two ‘Centaflex’ couplings, which allow strength, elasticity, wide torque range and zero axial loading, and hopefully longevity!

     The rotor of the dynamometer runs in bearings mounted in the dynamometer casing. The frontal areas of the rotor teeth are arranged opposite the cooling chamber. The D.C. flowing through the exciting coil which is fixed in the dynamometer casing, produces a magnetic field, the lines of which flow axially through the teeth and chamber services. The rotary motion of the rotor teeth goes through the magnetic field and produces eddy currents in a thin surface area of the cooling chambers (heat produced by this process is taken away by the water system which has flow and heat sensors in both the inlet and outlet tracts). The eddy currents build up magnetic fields which counteract the rotary motion. The dynamometer casing consequently tends to rotate with the rotor, but the load applied, in the form of an electronic load cell, equates to the torque.

     To determine the power output, it is essential to measure the speed. An A.C. tacho-generator is driven through a toothed belt; the generator being fixed to the cradled dynamometer casing. Voltage proportional to the speed, is utilized for the speed indication and dynamometer control.

     The control unit provides numerous safety features which include: water temperature, water flow rate and maximum revolutions cut-out switches to shut the machine down in the event of impending trouble!

 

The concept of torque originated with the work of Archimedes on levers. Informally, torque can be thought of as ‘rotational force’. The rotational analogues of force, mass and acceleration are torque, moment of inertia and angular acceleration. The force applied to a lever, multiplied by its distance from the lever’s fulcrum, is the torque. For example, a force of 3 newtons applied to 2 metres from the fulcrum exerts the same torque as 1 newton applied 6 metres. This assumes the force is in a direction at right angles to the straight lever.

     Torque has dimensions of distance X force and the SI units are Newton-metres, but more familiar to old motorcycle engines is the unit ‘pound- force-feet’ or ‘foot-pounds-force’.

     Torque is part of the basic specification of an engine producing power,

 the power of an engine being expressed as its torque X rotational speed.

 

To be continued…………..there is a lot to learn!!!

 

 

Three terrific machines and three famous pilots! Taken Montlhery, France 2003

 

The first picture shows Stu Rogers with his replica of the Guthrie 1935 record breaker

 

Click on thumbnails

 

This is Miles Robinson, of Walton Le Dale, who is apparently NOT on any register; with Ginger Woods 500 V-twin.

 Not a Norton, but a fabulous machine.

Click on thumbnails

 

Finally, the remarkable Sammy Miller, with the ‘Fish’

 

 

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Ten Norton conrods; how many can you identify? Click on thumbnail

 

Three pictures of 1934 Model 30 with

McCandless swinging arm conversion

Click on the thumbnails for 500 Mb pictures

 

 

 

 

 

Now at the NMM, Birmingham

 

Another Norton built in Somerset… A Model 19CS

The CS stands for custom Special and this machine features many unique components put together by Clinton Alexander and me! A c1956 600 OHV engine,

 Note the detail to the rocker box cover, the BSA petrol tank and the other machine

 is my ‘Coronation Special’ which is featured further down the page.

 Click on the thumbnails to see the quality of our work………

the 600 is a slow revving ‘plonker’ and the short stroke Coronation Special revs to 7,500!

"Norton Queen Elizabeth Coronation Special"

  

 

click on thumbnails to see a very trick OHV motor. Originally built by Rodney Wright and re-engineered by me.

84mm X 79mm ( standard is 79 X 100 ); Special flywheels; JAWA big-end & rod; hot cams; downdraught head, twin plugs.

Picture courtesy of ace Norton man, Ken Mackintosh.

A bronze skull alloy Cammy cylinder head after it got very hot! (click for a bigger picture)

Click on thumbnail to see a picture of my 1957 Aston martin DB2/4 MkII.

A straight 3 litre DOHC motor which is a bit like 6 manx engines linked together by

a relatively fragile bottom end. It is great fun to drive!

 

 

My 90 Bore Molnar Manx, at the Creg, IOM with Kate’s Cottage in the background

 

Another picture of me on my 1926 TT machine, at Sulby Bridge, IOM, click for 80 kb picture

Alec Bennett would not have looked better!!

a 1953 International model 40, 350 cc OHC built up for a friend in the autumn of 2000. A very sweet machine, click on image to get a better view! Note: Manx front hub, short circuit lyta tank, and quality of the whole package.

 

A 1936 CJ, with factory option of large 3 ½ gallon tank.

A very original machine, bar the exhaust system which emits a very healthy bark!

I rebuilt this fine machine and the performance is excellent….a joy to ride!

Click on picture for a bigger one (220 KBs)

  

 

 

My very good friend, Bob Chapman, ready for the ‘run and bump’ on his

c1952 Manx 350 long-stroke

It took me 5 years to put this one together…….a real beauty.

 

 

 

THE GREATEST MOTORCYCLE ENGINEER....JAMES L. NORTON

geo cohen......still learning

A very strange Edwardian Norton with Donkey head

 and monkey rider; photo taken in Sheffield

I am sure that most of you know the story behind the "featherbed" frame: designed by Rex McCandless and given its name by Harold Daniell, who described it as "riding on a featherbed" as opposed to riding the "garden gate" frame. That's the story, but a picture is sometimes worth a thousand words……….and this is the actual jig McCandless used to make the first featherbed frames. It looks like a pile of rusty iron and, infact that is exactly what it is! It resides at a friends house. Click on small picture for a larger one.

 

a friend in the workshop for a "fitting" for his pre-war racer!!

Steve Lacey 1931 Model 30, pictured at Guthrie's memorial, IOM; ridden by Ron Harris in the '31 Manx G.P. to 10th place ( after lying 4th for 5 laps………..did he fall off and remount during the final circuit of 37 miles or did he stop at the Creg for a few jugs of ale?)

 The inscription on the monolith reads:

"James Guthrie 1897-1937. Erected to the memory of Jimmy Guthrie of Hawick. A brilliant motorcycle rider, famous on the Isle of Man course for his wonderful riding and great sportsmanship. He won the race six times, beat many world records, and was first in numerous foreign races. He died while upholding the honour of his country in the German Grand Prix, August 1937"

This machine is a 1956 Manx rolling chassis, fitted with a big fin Inter 500 motor,

 standard gearbox and prepared for the road.

race back home!